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RECOMMEND濟(jì)南型鋼中H型鋼的多元應(yīng)用領(lǐng)域解析
發(fā)布時間:2025-06-12 來源:http://www.95fjrc.com/
H型鋼作為濟(jì)南型鋼產(chǎn)業(yè)的核心產(chǎn)品之一,以其獨(dú)特的截面形狀與力學(xué)性能,在建筑、橋梁、機(jī)械制造等領(lǐng)域展現(xiàn)出廣泛適用性。這種經(jīng)濟(jì)型斷面鋼材通過熱軋或焊接工藝制成,翼緣內(nèi)外側(cè)平行、腹板與翼緣垂直,兼具抗彎強(qiáng)度高、施工便捷、材料利用率高等優(yōu)勢。
As one of the core products of Jinan's steel industry, H-beams have demonstrated wide applicability in fields such as construction, bridges, and mechanical manufacturing due to their unique cross-sectional shape and mechanical properties. This economical section steel is made through hot rolling or welding processes, with parallel inner and outer flanges and perpendicular web plates to the flanges. It has the advantages of high bending strength, convenient construction, and high material utilization.
一、建筑結(jié)構(gòu)領(lǐng)域的核心支撐
1、 Core support in the field of architectural structures
高層與超高層建筑:
High rise and super high-rise buildings:
H型鋼作為鋼骨混凝土結(jié)構(gòu)的主材,承擔(dān)垂直荷載與水平抗側(cè)力。在濟(jì)南CBD片區(qū)的高層項目中,H型鋼柱間距可達(dá)9米,減少室內(nèi)立柱數(shù)量,提升空間利用率。其與混凝土組合使用,可使建筑自重減輕30%-40%,地震作用下層間位移角降低25%。
H-shaped steel, as the main material of steel reinforced concrete structures, bears vertical loads and horizontal lateral forces. In high-rise projects in the CBD area of Jinan, the spacing between H-shaped steel columns can reach 9 meters, reducing the number of indoor columns and improving space utilization. When used in combination with concrete, it can reduce the self weight of buildings by 30% -40% and lower the inter story displacement angle by 25% under earthquake action.
大跨度廠房建設(shè):
Construction of large-span factory buildings:
工業(yè)廠房常用H型鋼搭建門式剛架,跨度可達(dá)36米以上。濟(jì)南某重汽生產(chǎn)基地采用變截面H型鋼桁架,實(shí)現(xiàn)無柱生產(chǎn)空間,單跨荷載能力突破50噸/平方米。熱鍍鋅表面處理使其耐腐蝕周期延長至15年,降低后期維護(hù)成本。
H-shaped steel is commonly used to construct portal frames in industrial plants, with a span of over 36 meters. A heavy truck production base in Jinan adopts variable cross-section H-beam trusses to achieve column free production space, with a single span load capacity exceeding 50 tons/square meter. Hot dip galvanizing surface treatment extends its corrosion resistance cycle to 15 years, reducing maintenance costs in the later stage.
二、基礎(chǔ)設(shè)施工程的優(yōu)選方案
2、 Optimal solution for infrastructure engineering
橋梁工程應(yīng)用:
Bridge engineering applications:
在跨河大橋建設(shè)中,H型鋼作為主梁或橫梁,與正交異性鋼橋面板組合,形成輕量化橋體結(jié)構(gòu)。濟(jì)南某跨黃大橋采用Q345qD級H型鋼,其低溫沖擊韌性達(dá)-20℃合格,滿足北方嚴(yán)寒環(huán)境要求。焊接工藝采用埋弧自動焊,焊縫等級符合GB/T 3323一級標(biāo)準(zhǔn)。
In the construction of cross river bridges, H-beams are used as main beams or crossbeams, combined with orthotropic steel bridge decks to form a lightweight bridge structure. The Yellow River Bridge in Jinan is made of Q345qD grade H-beam, which has a qualified low-temperature impact toughness of -20 ℃ and meets the requirements of severe cold environments in northern China. The welding process adopts submerged arc automatic welding, and the weld grade meets the first level standard of GB/T 3323.
軌道交通配套:
Rail transit supporting facilities:
地鐵車站設(shè)備區(qū)常使用H型鋼制作抗震支架,通過螺栓連接形成空間桁架體系。其截面模量較普通工字鋼提升40%,在保證剛度的同時減少用鋼量15%。配套的阻尼器接口預(yù)埋件,可實(shí)現(xiàn)抗震等級快速升級。
The equipment area of subway stations often uses H-shaped steel to make seismic supports, which are connected by bolts to form a spatial truss system. Its cross-sectional modulus is increased by 40% compared to ordinary I-beams, reducing steel consumption by 15% while ensuring stiffness. The supporting damper interface embedded parts can achieve rapid upgrading of seismic resistance level.
三、工業(yè)裝備制造的關(guān)鍵材料
3、 Key materials for industrial equipment manufacturing
起重機(jī)械制造:
Manufacturing of lifting machinery:
汽車起重機(jī)轉(zhuǎn)臺采用高強(qiáng)H型鋼拼焊,屈服強(qiáng)度達(dá)690MPa級,配合有限元分析優(yōu)化截面分布,使整機(jī)重量減輕12%。熱處理工藝采用淬火+回火,硬度波動控制在HRC28-32范圍內(nèi),確保長期承載穩(wěn)定性。
The turntable of the car crane is made of high-strength H-beam welded together, with a yield strength of 690MPa. Combined with finite element analysis to optimize the cross-sectional distribution, the weight of the entire machine is reduced by 12%. The heat treatment process adopts quenching and tempering, and the hardness fluctuation is controlled within the range of HRC28-32 to ensure long-term load-bearing stability.
能源設(shè)備基座:
Energy equipment base:
風(fēng)電塔筒門框使用H型鋼加強(qiáng),通過法蘭盤與筒體連接,疲勞壽命達(dá)2×10^6次。在濟(jì)南某光伏基地,H型鋼支架采用冷彎成型工藝,截面冷彎系數(shù)滿足1.5倍安全余量,適應(yīng)-10℃至40℃溫差環(huán)境。
The door frame of the wind turbine tower is reinforced with H-shaped steel and connected to the cylinder through flanges, with a fatigue life of 2 × 10 ^ 6 times. At a photovoltaic base in Jinan, H-beam brackets are formed using cold bending technology, with a cross-sectional cold bending coefficient that meets 1.5 times the safety margin and is suitable for temperature differences between -10 ℃ and 40 ℃.
四、特殊場景的創(chuàng)新應(yīng)用
4、 Innovative applications in special scenarios
裝配式建筑體系:
Prefabricated building system:
H型鋼與混凝土預(yù)制板組合,形成模塊化建筑單元。濟(jì)南某裝配式住宅項目采用H型鋼-混凝土組合梁,節(jié)點(diǎn)連接采用高強(qiáng)螺栓+灌漿套筒,施工效率提升50%。防火涂層厚度2.5mm,耐火極限達(dá)3小時。
The combination of H-beams and precast concrete slabs forms modular building units. A prefabricated residential project in Jinan adopts H-shaped steel-concrete composite beams, with high-strength bolts and grouting sleeves used for node connections, resulting in a 50% increase in construction efficiency. The thickness of the fireproof coating is 2.5mm, and the fire resistance limit is up to 3 hours.
地下管廊支護(hù):
Underground pipe gallery support:
綜合管廊側(cè)墻使用H型鋼作為永久支護(hù),通過土層-結(jié)構(gòu)相互作用分析,確定最優(yōu)嵌入深度。實(shí)測數(shù)據(jù)顯示,H型鋼支護(hù)體系較傳統(tǒng)支護(hù)方式減少土方開挖量20%,支護(hù)結(jié)構(gòu)沉降量控制在5mm以內(nèi)。
H-shaped steel is used as permanent support for the side walls of the comprehensive pipe gallery, and the optimal embedding depth is determined through soil structure interaction analysis. Actual test data shows that the H-beam support system reduces excavation volume by 20% compared to traditional support methods, and the settlement of the support structure is controlled within 5mm.
H型鋼憑借其結(jié)構(gòu)效率與經(jīng)濟(jì)性,已成為濟(jì)南現(xiàn)代化建設(shè)的重要材料。隨著耐候鋼、高強(qiáng)鋼等新型材質(zhì)的應(yīng)用,H型鋼正從傳統(tǒng)承重構(gòu)件向多功能、智能化方向發(fā)展,例如集成傳感器的智能型鋼已開始試點(diǎn),可實(shí)時監(jiān)測應(yīng)力應(yīng)變狀態(tài),為工程安全提供數(shù)據(jù)支撐。
H-shaped steel has become an important material for the modernization construction of Jinan due to its structural efficiency and economy. With the application of new materials such as weather resistant steel and high-strength steel, H-beams are developing from traditional load-bearing components to multifunctional and intelligent directions. For example, intelligent steel with integrated sensors has begun to be piloted, which can monitor stress and strain status in real time and provide data support for engineering safety.
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